Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine

Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine. We are a factory specializing in manufacturing high-quality plastic packaging products.
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PRODUCTS DETAILS

  • Overview
  • Summary
  • Application
  • Parameters
  • Processing flow
  • Technical features
  • Main components
  • Power&Air (Customer supply)
  • Workshop environment
Overview

Basic Info.

Model NO.
ZS-4070
Model
Zs-4070
Name
Vacuum Thermoforming Machine
Heating Method
Two or Three Stage Double Side Heating
Driving Method
Complete Servo Motor
Transport Package
Stretch Film or Wooden Box
Specification
Dimension: 8500*2400*3200mm
Trademark
ZHANSHI
Origin
Qingpu District, Shanghai
HS Code
8477409000
Production Capacity
150sets/Year

Product Description

Summary
1. Adopt the latest international thermoforming technology and It is integrated of electric, mechanical & pneumatic design.
2. 
PLC and Touch Screen Control, the whole system realize Human machine Interaction.
3. Three-stage heating, easy for the forming of convex or concave molds. Laser blade cutting.
4. Heating ,forming ,punching, cutting, stacking all in one line.
5. The advantage of the machine:
Reduce the manual labour

Easy for operation
Improve the efficiency
High reliability
High level of automation

Completely driven by servo motor
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
 
Application

1. It's suitable for PLA,corn starch,PP,PE,APET,PVC,PETG ,PS,ABS ,EPS,HIPS and other plastic sheet forming.
2. Processing the high transparency, high depth, circular, square Shape, irregular, top and bottom both sides stretch, turnup etc. It produce variety of medical industry blister lining,the food industry's lunch box,toys, tray, dish, bowl, cover, electronic industry and other industrial packaging.


 

Parameters
1 Model ZS-4070
2 Max forming area 400*700mm
3 Mold platform driving method Upper and lower mold platform driving by one connecting rod
4 Advantage Reduce mold cost, power saving, removable heating furnace, adopt air shaft in feeding station, quick mold change device,price much lower
5 Cutting type Cut outside mold
6 Max forming depth 150mm
7 Material thickness 0.1-2.0mm
8 Max material diameter 1000mm
9 Production speed 13-40cycle/min
10 Total power 75kw (Normally use 33-55kw)
11 Voltage 380v-50hz-3ph
12 Weight 10T
13 Dimension
(L*W*H)
8500*2400*3200mm

 

Processing flow
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine

                       1. Automatic Feeding                                      2. Three or Two stage Heating                      3. Positive and negative pressure forming

 

Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine

                    4. Servo Driving cutting                                             5. Automatic stacking                                                6. Scrap recycling



 

Technical features

1. The material is heated by (three or two) stages upper and lower infrared heating furnace, and the temperature of each segment is adjustable.
2. The main frame is welded or jointed by steel profile. So it has enough strength and stiffness.

3. All metal surfaces have been treated with rust preventive coating.
4. Two kinds of cutting mold
(1)
Aluminum Movable cutting mold: Each blade is consist of blade holder and locating block. Switch on the heating system when use the cutter, the products would be smooth and no spot on it.
(2)
Laser wood cutter: the blade holder is made by plywood. The profile of the cutting line is cut out by laser , then the blades are inserted into blade holder. The cost is low, suitable for low-demand products.      
5. 
Quick mold change device.  Before mold installation,switch on the manual valve,the air locking mechanism will open, after moving the mold onto the right position, switch off the manual valve, then the air locking mechanism will close to realize quick mold change. The whole process need 10 minutes.
6. 
There are a number of protective measures. Any action that may cause collision with each other are prevented.
7. Manual/automatic two working mode. All settings are implemented on the touch screen. After the operator put the material on position and press the automatic switch ,the equipment will complete the whole forming process. Manual mode is mainly used for mold change and sample test.

 
Main components
Item Brand
PLC Japan OMRON
Touch screen Kunlun Tongtai
Control relay Japan OMRON
Solenoid valve Japan CKD/SMC
Vacuum pump Germany Hokaido or Joysun 100m³
AC contactor Japan Mitsubishi
Heating method Electric heating brick
Thermoregulation System AOYI Temperature Control Module
Cylinder ZHICHENG(Joint Venture)
Oil-Water separator Korea SANWO
Inverter INVERDEX
Servo motor DELTA
Beam guide rail 6063 Aluminum profile with stainless steel surface
Material pulling chain Double row sharp teeth type
Water chiller Lingtong
Cutting method Crank arm structure+ Servo motor
+Removable aluminum cutting mold


 
Power&Air (Customer supply)

1. Power Supply:  380V-50HZ-3PH or customized.
2. Air supply: 1" (DN25) compressed air interface, pressure 0.6-0.8 MP.
3. Vacuum pump , water chiller is included in the machine.
4. Customers should prepare their own air storage tank , air compressors, dryer.

 

Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Air compressor Air storage tank


 
Workshop environment

1. Workshop entry width over : 3.0M
2. The height of workshop over : 3.5M
3. Ground load over 1 ton / m2.

 


Samples:
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine



Our service:
1) Recommend right machine and accessories according to customer's production quantity.  Calculate the investment scale.
2) Suggest the right installation point to make full use of the space of the workshop.
3) Recommend the plastic sheet manufacturer .
4) Debug the machine until the qualified samples are approved.
5) Train operator for customer.
6) Provide feasible solutions to save cost.
7) One year's quality warranty.
8) Damage of parts(artificial damage not include) will be replace free of charge within one year.
9) Provide life-long maintenance to customers. Only charge cost price of material and traffic cost.
10) Modify machine or add other device on machine as per customer's request at reasonable cost.



Packing & Delivery:
1. Each part wrapped with stretch film or wooden box 
2. Container: 1*40HQ 
3. HS Code: 8477409000  
4. Delivery time: 60-70 days (free time), 80-90 days(Busy time)
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine


 
 

About us:
Since founded in 2004 ,the company develops fast with the great efforts of all employees .The company covers an area over 6000 square meters and has more than 200 working staff, among them 25 were high technicians. We have 3 large and medium-sized CNC Machine center and many other machine tools, both the processing equipment and technology were in a leading position in the thermoforming industry in China.
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine




Our partners & suppliers:
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine




Our factory:
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine




Customers & Exhibition:
We attend the fair such as China plas ,Vietnam plas ,plastic and rubber exhibition ,Malasia International Plastic, Mould&Tools Exhibition and so on.!Meanwhile, We have customers from more than 79 countries such as USA, Canada , Germany, Japan, UK, India, Czech Republic, South Korea, Slovakia, Poland, Turkey, Malaysia, Vietnam, Indonesia, Russia, Iran, Brazil, Argentina, Chile, Bolivia, UAE, Saudi Arabia, Yemen, Peru, etc.
 
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine
Zs-4070 Fully Automatic Positive and Negative Pressure Thin Gauge Vacuum Thermoforming Processing Plastic Product (Packaging, tray, box, lid...) Machine



Q&A:
1. Q: Are you a factory or trading company?
A: We are a factory.and well known manufacture of vacuum forming machine for over 10 years in China.


2. Q: How does your factory do regarding quality control?
A: We have passed the ISO9001:2000 Quality Management System and CE certifate and we have a special QC department in charge of products' quality.

3. Q: How long is the warranty period?
A: One year's quality warranty. Damage of parts(artificial damage not include) will be replace free of charge within one year.Provide life-long maintenanceto customers. Only charge cost price of material and traffic cost.

4. Q: How much production capacity of your company one year?
A: We can manufacture about 100 sets machines one year,we support customized machines.

5. Q: Where is your factory ? How to get there?
A: Our factory is located in No.26 Kangyuan Road ,Zhujiajiao Industrial Zone,Qingpu District,Shanghai,China. It will take 30 minutes from Shanghai Hongqiao Airport by car, 60 minutes from Shanghai Pudong airport by car.






 

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